LEVEL 3 Scale Growth (Production-Level)
Large Self-Sealing Tire Sealant Spraying Machine
Future, every tire heals itself. Own the Next Tire Boom
Level 3
Super FlatZero™ Technology
Large Self-Sealing Tire Sealant Spraying Machine
Production-Level Solution, 2-3 Operators
Model : FZ-TRKM60L
Concept : Modular design, low-cost intelligent infinite scalability.
Efficiency : Daily output of 360 passenger car / 160 truck self-sealing tires
Specs : Floor space ≈ 20 m² | 380 V with expansion ports | 15-year life
Compatible Self-Sealing Sealant: Advanced Polymer Self-Sealing Tire Sealant for Passenger Cars (FZ2596-CSG) and Trucks (FZ2512-TSG)
Suitable for passenger car and truck tires.
- High Volume Output
- Upgradeable System
- Efficient Operation
- Production Ready
Profit Boost · FastROl · Business Upgrade
12 Core Advantages for Smarter, More Precise Production
Stronger structure, smarter control, better heating, and consistent, efficient processing
— built for 15+ years of reliable business use
Ultra-Heavy Machine Body
Heavier than typical machines, the body stays stable during operation with less vibration and noise, helping deliver more accurate tire balance results.
≥ 4mm Steel Frame + Reinforced Rollers
Built with steel plates no thinner than 4mm and enlarged support rollers, the machine can carry heavy truck tires steadily without deformation.
6mm Aluminum-Magnesium Melting Tank
The 6mm alloy tank heats faster and more evenly than ordinary steel tanks, reducing the risk of local overheating and sealant carbonization.
Full-Path Sealant Stability
From the melting tank to the spray nozzle, every section keeps the sealant at the right working condition for smooth, consistent spraying.
Smart Temperature Control System
Built-in algorithms adjust heating in real time, keeping sealant performance consistent in cold starts, hot operation, and changing environments.
Anti-Carbonization Heat Field
Multi-zone heat conduction fins distribute heat more evenly inside the melting tank, preventing local overheating, reducing carbonization, and extending sealant life.
Dual-Control Precision Dosing
Time control + flow meter feedback ensure accurate sealant output, automatically correcting flow changes caused by viscosity variation.
One-Touch Product Switching
Preset parameters for different tire sizes and seasons allow fast switching with one touch — easy for new operators and efficient for batch production.
Fully Automatic Spraying & Centering
The nozzle automatically aligns to the tire center, while the clamping system controls the process automatically — no manual aiming or hand cranking required.
1-Minute Inner Liner Grinding System
A reliable mechanical grinding system prepares the tire inner liner in 1–2 minutes, creating the right surface for strong, long-lasting sealant bonding.
Premium Global Components
Core electrical parts use trusted international brands, giving the machine a lower failure rate, easier maintenance, and better parts availability.
15-Year Design Life
Built for long-term use with a 15+ year service life — a one-time investment designed to support your business for years.
See It Up Close
800+ days
Of uninterrupted testing
20+ rounds
Of continuous R&D upgrades
200000+
Vehicles worldwide with installations
Profit Boost · FastROl · Business Upgrade
Stop Selling Tires. Start Printing Profit.
Regional Tire Wholesalers / Processing Centers
Scale from 160 to 360+ tires daily with modular add-ons, turning standard bulk inventory into premium regional revenue.
Fleet Operators & Commercial Transport Hubs
Eliminate heavy-truck downtime and roadside emergencies with self-sealing tires engineered for 140°C drum-brake heat.
Multi-Location Tire Chains / High-Volume Shops
Automate high-volume production across all locations with one-touch precision, removing skilled-labor dependency entirely.
National Distributors / Exclusive Market Partners
Secure exclusive regional rights to automated anti-puncture production, building a premium category no competitor can match.
Forget your ordinary tires
Turn Regular Tires Into Revenue Machines
For drivers: No more flat tires, no more repairs, no more downtime.Enjoy safe, quiet, and hassle-free driving.
For businesses (tire shops, fleets, manufacturers): Reduce customer complaints, and boost loyalty with a solution that eliminates 90% of tire-related issues.
Drive over nails—zero leaks, zero stops.
Road noise drops so low you'll hear your playlist, not the pavement.
High-speed or heavy-load, the tire keepsits shape and pressure.
testimonials
Honest reviews from our clients who have used our services
Unlock a New Era of Tire Business Opportunities
Anti-Puncture Tire Processing Center
50 km Service Zone | 100+Partner Shops | 30k+Monthly Profit
Build a local processing center to upgrade standard tires for nearby shops, fleets, and distributors — becoming their back-end puncture-proof tire partner.
Common Questions
Most Popular Questions
Protection Range: 6mm or smaller nails fully protected. 6-10mm and thicker sharp objects increase puncture risk, immediate tire shop inspection advised if punctured.
FlatZero's nano self-repairing adhesive can reduce overall cabin noise by 3–5 decibels, with each tire contributing at least a 1-decibel reduction.
Applicable only to tubeless tires; not suitable for tires with inner tubes.Compatible tire types: Passenger car tires, truck tires, motorcycle tires.
First, dynamic balancing is mandatory after replacing any tire or removing it from the rim. This requirement also applies to tires coated with FlatZero's nano self-repairing adhesive—it is an essential step following tire installation.
A single tire application of the adhesive reduces noise by approximately 1.5 dB(A). Tested at vehicle speeds of 80–120 km/h, the overall in-cabin noise reduction ranges from 3 to 5 dB(A).
Yes, internal cleaning of the tire is mandatory prior to applying FlatZero nano self-repairing adhesive. Tires are manufactured using release agents to facilitate demolding, leaving residual oils inside the cavity. To ensure optimal adhesion of the adhesive to the inner liner, these oils must be completely removed.
The adhesive will not detach due to tire heating, even in Southeast Asia or the Middle East where operating temperatures reach ~65°C during driving. Tire-generated wind resistance actively dissipates heat, ensuring FlatZero’s nano self-repairing adhesive remains securely bonded under extreme climates and high-temperature driving conditions worldwide.
The components used in FlatZero's nano self-repairing tire processing equipment are globally standardized parts, available at hardware stores worldwide. If Wu cannot source them locally, our after-sales team can assist with procurement.
Manufacturing a FlatZero nano self-repairing tire involves two key steps: Spray Coating: Each tire is coated with self-repairing adhesive for ~50 seconds, adjusted based on tire size.Rolling Cure: The tire undergoes rolling to cure the adhesive, taking approximately 4 minutes, with duration scaled to tire dimensions.
Given the diverse sizes of motorcycle tires, take a standard 14-inch tire as an example. Spray-coating one 14-inch tire takes about 16 seconds. Each machine has one glue-spraying station and 11 rolling curing stations, enabling one tire to start production as another finishes. On average, 160 motorcycle tires can be processed per hour, though actual figures may vary.
Approximately 2.5 KG.
A one-year warranty is provided under the condition of non-human-induced damage.
The equipment supports both 220 V and 380 V supplies and can be factory-configured to match the mains voltage of any target country.
Routine maintenance is limited to exterior cleaning; the 5 mm-thick, all-aluminum gel tank delivers excellent thermal conductivity and stable temperature control, preventing carbon buildup that could clog the nozzle.
The unit supports uninterrupted 24-hour-per-day operation for a full week while maintaining normal performance.
Research, development, and production of this integrated equipment and the nano self-repairing gel have spanned 12 years; China's self-sealing tire technology now stands at the global forefront.
Once applied inside the tire, FlatZero's nano self-repairing adhesive remains functional until the tire reaches its end-of-life.
Tires sprayed with FlatZero's nano self-repairing adhesive can be stored for three years while maintaining product efficacy. Storage conditions: After processing, tires should be sealed with stretch wrap to prevent rubber aging caused by air exposure. Store under standard conditions (shielded from light and rain).
Adhering to our standardized application process ensures no dynamic balance distortion. First, the adhesive is sprayed while the tire is rotating at high speed, ensuring uniform distribution within the tire. Second, dynamic balancing is mandatory before tire installation on a vehicle.
Our FlatZero nano self-repairing adhesive operates within a temperature range of -40°C to 140°C. This formulation has proven highly marketable in Middle Eastern and Southeast Asian markets, with no reported cases of adhesive melting or detachment due to high temperatures.
Regarding fuel consumption: The weight of a single tire coated with FlatZero nano self-repairing adhesive is approximately 2 kg (equivalent to four 500 mL water bottles). This negligible mass has no measurable impact on vehicle fuel economy—the system cannot detect any increase.
We recommend using dual-sided vulcanizing repair strips for external tire repair, eliminating the need for tire disassembly.
This is our patented product, and specific material details are confidential.
First, the nail must be unscrewed—this is critical. Never pull the nail out directly, as it will cause immediate air loss from the tire.
Our company provides comprehensive operational support, including user manuals, video tutorials, and on-site technical guidance from certified service personnel. Operators can typically master equipment use within 15 minutes.
Given the wide range of car tire sizes, let's take a standard 18-inch car tire as an example. It takes approximately 50 seconds to spray-coat one 18-inch car tire. Each machine is equipped with one glue-spraying station and four rolling curing stations. While one car tire is entering the production line, another car tire is being completed and exiting the process. On average, 60 car tires can be produced per hour, though the actual figure may vary.
It can be stored for 3 years under conventional storage conditions, kept away from light and rain without opening the packaging.
The equipment is designed for a minimum service life of 15 years, fitted with the world's most stable components, and costs less than US $1.27 per day on average.
If the tire shows no pressure loss after being punctured, you may continue driving. Routine inspections are essential—small, sharp objects can remain hidden. Should you hear an unusual noise while driving, remove the object; provided no air has escaped, you can keep going. Continued use is permissible as long as the tire remains fully inflated, with the final decision based on the size of the penetrating object.
Our machine is built with more abundant material and a reinforced heavy-duty chassis, resulting in a higher overall weight. Only this extra mass guarantees rock-solid stability and long life. The substantial frame keeps operating noise low and prevents the shaking or vibration common to lighter units, ensuring the tire remains perfectly balanced during processing and avoiding large dynamic-balance deviations. Premium puncture-proof tires are therefore born from our precision engineering and the strict selection of top-grade raw materials.
Our machine adopts a modular architecture: you can link units together to match your current throughput target. When sales grow and you need more capacity later, there is no need to buy an entirely new line—simply add extra modular sections to the existing frame. This approach lets you scale output in line with demand while keeping unnecessary capital expenditure to an absolute minimum, and it is one of the design's key advantages.